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Design and analysis of a new high frequency double-servo direct drive rotary valve

Muzhi ZHU,Shengdun ZHAO,Jingxiang LI

《机械工程前沿（英文）》 2016年 第11卷 第4期   页码 344-350 doi: 10.1007/s11465-016-0406-x

摘要：

Researchers have investigated direct drive valve for many years to solve problems, such as fluid force imbalance and switching frequency. The structure of the rotary valve has received considerable research interest because of its favorable dynamic properties and simple structure. This paper studied the high frequency double-servo direct drive rotary valve (DDRV), and proposed a novel structure and drive method satisfying high reversing frequency and adequate quantity of flow. Servo motors are integrated into the valve by the innovative structure, which is designed to equilibrate the unbalanced radial fluid force with the symmetric distributed oil ports. Aside from the fast reversing function of the valve, the DDRV presented high performance in linearity of the flow quantity and valve opening as a result of the fan-shaped flow ports. In addition, a computational fluid dynamics (CFD) method based on Fluent was conducted to verify the flux regulation effect of the height change of the adjustable boss.

关键词： direct drive rotary valve     computational fluid dynamics (CFD)     flow regulation    

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Impact drive rotary precision actuator with piezoelectric bimorphs

ZHANG Hongzhuang, ZENG Ping, HUA Shunming, CHENG Guangming, YANG Zhigang

《机械工程前沿（英文）》 2008年 第3卷 第1期   页码 71-75 doi: 10.1007/s11465-008-0008-3

摘要： An impact drive rotary precision actuator with end-loaded piezoelectric cantilever bimorphs is proposed. According to finite element analysis and experiments of the dynamic characteristics of end-loaded piezoelectric cantilever bimorphs, a specific fixed-frequency and adjustable-amplitude is confirmed to control the actuator. The results show that an actuator excited by fixed-frequency and the adjustable-amplitude ramp voltage waveform works with a large travel range (180°), high resolution (1 ?rad), speed (0.2 rad/min) and heavy-load ability (0.02 Nm). With advantages of high-precision positioning ability, simple structure and only one percent the cost of traditional impact drive mechanisms, the actuator is expected to be widely used in precision industries.

关键词： specific fixed-frequency     waveform     piezoelectric cantilever     mechanisms     adjustable-amplitude    

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Multi-objective design optimization of a large-scale direct-drive permanent magnet generator for wind

Arash Hasssanpour ISFAHANI,Amirhossein Haji-Seyed BOROUJERDI,Saeed HASANZADEH

《能源前沿（英文）》 2014年 第8卷 第2期   页码 182-191 doi: 10.1007/s11708-014-0320-z

摘要： This paper presents a simultaneous multi-objective optimization of a direct-drive permanent magnet synchronous generator and a three-blade horizontal-axis wind turbine for a large scale wind energy conversion system. Analytical models of the generator and the turbine are used along with the cost model for optimization. Three important characteristics of the system i.e.,the total cost of the generator and blades, the annual energy output and the total mass of generator and blades are chosen as objective functions for a multi-objective optimization. Genetic algorithm (GA) is then employed to optimize the value of eight design parameters including seven generator parameters and a turbine parameter resulting in a set of optimal solutions. Four optimal solutions are then selected by applying some practical restrictions on the front. One of these optimal designs is chosen for finite element verification. A circuit-fed coupled time stepping finite element method is then performed to evaluate the no-load and the full load performance analysis of the system including the generator, a rectifier and a resistive load. The results obtained by the finite element analysis (FEA) verify the accuracy of the analytical model and the proposed method.

关键词： permanent magnet synchronous generator     wind turbine     direct-drive     multi-objective optimization     cost     mass     annual energy output     finite element analysis (FEA)    

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Overview of condition monitoring and operation control of electric power conversion systems in direct-drive

Shoudao HUANG, Xuan WU, Xiao LIU, Jian GAO, Yunze HE

《机械工程前沿（英文）》 2017年 第12卷 第3期   页码 281-302 doi: 10.1007/s11465-017-0442-1

摘要：

Electric power conversion system (EPCS), which consists of a generator and power converter, is one of the most important subsystems in a direct-drive wind turbine (DD-WT). However, this component accounts for the most failures (approximately 60% of the total number) in the entire DD-WT system according to statistical data. To improve the reliability of EPCSs and reduce the operation and maintenance cost of DD-WTs, numerous researchers have studied condition monitoring (CM) and fault diagnostics (FD). Numerous CM and FD techniques, which have respective advantages and disadvantages, have emerged. This paper provides an overview of the CM, FD, and operation control of EPCSs in DD-WTs under faults. After introducing the functional principle and structure of EPCS, this survey discusses the common failures in wind generators and power converters; briefly reviewed CM and FD methods and operation control of these generators and power converters under faults; and discussed the grid voltage faults related to EPCSs in DD-WTs. These theories and their related technical concepts are systematically discussed. Finally, predicted development trends are presented. The paper provides a valuable reference for developing service quality evaluation methods and fault operation control systems to achieve high-performance and high-intelligence DD-WTs.

关键词： direct-drive wind turbine     electric power conversion system     condition monitoring     fault diagnosis     operation control under faults     fault tolerance    

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Control of homogeneous charge compression ignition combustion in a two-cylinder gasoline direct injectionengine with negative valve overlap

WANG Zhi, WANG Jianxin, SHUAI Shijin, MA Qingjun, TIAN Guohong

《能源前沿（英文）》 2007年 第1卷 第3期   页码 311-315 doi: 10.1007/s11708-007-0045-3

摘要： Homogeneous charge compression ignition (HCCI) has challenges in ignition timing control, combustion rate control, and operating range extension. In this paper, HCCI combustion was studied in a two-cylinder gasoline direct injection (GDI) engine with negative valve overlap (NVO). A two-stage gasoline direct injection strategy combined with negative valve overlap was used to control mixture formation and combustion. The gasoline engine could be operated in HCCI combustion mode at a speed range of 800–2 200 r/min and load, indicated mean effective pressure (IMEP) range of 0.1–0.53 MPa. The engine fuel consumption is below 240 g/(kW

关键词： Homogeneous     control     combustion     consumption     extension    

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交流伺服直驱式旋锻机的动力学理论研究

宋涛,赵升吨,闫观海,刘红宝

《中国工程科学》 2013年 第15卷 第1期   页码 63-67

摘要：

提出了高速伺服直驱式旋锻机结构，分析设计了基于摆线运动曲线的锤头轮廓曲线，采用上限法确定了旋锻机在极限工况下的最大输出载荷上限的变化规律。研究表明，随着进料角的增大，锻机负载有所降低，但同时工件需要更大的推进力，因此实际中采用的进料角的范围为5°~15°。

关键词： 旋转锻造     伺服驱动     上限法    

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System construction of a four-side primary permanent-magnet linear motor drive mechanical press

Jintao LIANG, Zhengfeng MING, Peida LI

《机械工程前沿（英文）》 2020年 第15卷 第4期   页码 600-609 doi: 10.1007/s11465-020-0597-z

摘要： A primary permanent-magnet linear motor (PPMLM) has a robust secondary structure and high force density and is appropriate for direct-drive mechanical press. The structure of a four-side PPMLM drive press is presented based on our previous research. The entire press control system is constructed to realize various flexible forming processes. The control system scheme is determined in accordance with the mathematical model of PPMLM, and active disturbance rejection control is implemented in the servo controller. Field-circuit coupling simulation is applied to estimate the system’s performance. Then, a press prototype with 6 kN nominal force is fabricated, and the hardware platform of the control system is constructed for experimental study. Punch strokes with 0.06 m displacement are implemented at trapezoidal speeds of 0.1 and 0.2 m/s; the dynamic position tracking errors are less than 0.45 and 0.82 mm, respectively. Afterward, continuous reciprocating strokes are performed, and the positioning errors at the bottom dead center are less than 0.015 mm. Complex pulse trajectories are also achieved. The proposed PPMLM drive press exhibits a fast dynamic response and favorable tracking precision and is suitable for various forming processes.

关键词： mechanical press     direct drive     primary permanent-magnet linear motor (PPMLM)     servo system     active disturbance rejection control (ADRC)     prototype experiment    

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Novel piezoelectric pump with “E”-shaped valve found from sub-experiments

Jianhui ZHANG, Jun HUANG, Xiaoqi HU, Qixiao XI,

《机械工程前沿（英文）》 2010年 第5卷 第2期   页码 212-218 doi: 10.1007/s11465-010-0009-x

摘要： Increasing the driving frequency of a piezoelectric vibrator can resolve the bottleneck of low flow in a valve piezoelectric pump. However, a piezoelectric pump of a traditional valve body presents the hysteretic nature of the valve, and macroscopic performance is up-frequency to flow-sharply. This research is to settle the bottleneck mentioned above. First, through the sub-experiment on various parameters of the plate valve of a piezoelectric pump, the reasons why a valve body itself can influence “up-frequency to flow-sharply”, which causes the hysteretic nature of the valve, were discovered. Second, an “E”-shaped valve and piezoelectric pump with an “E”-shaped valve (PPEV) were invented. Finally, the efficiency of PPEV has been proved helpful to reduce hysteretic nature in experiments. Under the similar conditions, compared with traditional pumps, the driving frequency of novel PPEV can be more than 10 times high, and the flow rate also can be several times high.

关键词： piezoelectricity     valve     pump     experiment     “     E”     -shaped valve    

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Soybean drying characteristics in microwave rotary dryer with forced convection

Ruifang WANG, Zhanyong LI, Yanhua LI, Jingsheng YE

《化学科学与工程前沿（英文）》 2009年 第3卷 第3期   页码 289-292 doi: 10.1007/s11705-009-0022-y

摘要： A new hybrid drying technique by combining microwave and forced convection drying within a rotary drum, i.e., microwave rotary drying, was developed with the purpose to improve the uniformity of microwave drying. In a laboratory microwave rotary dryer, rewetted soybean was utilized as experimental material to study the effects of drum rotating speed, ventilation flow rate, and specific microwave power on the drying kinetics and cracking ratio of soybean. It was found that, with rotation, the cracking ratio can be lowered but without distinct improvement in the drying rate. Increasing ventilation flow rate and specific microwave power can improve the drying rate, but the cracking ratio also increases as a negative result. The cracking ratio lower than 10% can be attained for ventilation flow rate lower than 2.0 m ·h or specific microwave energy lower than 0.4 kW·kg in the present experiments.

关键词： cracking     microwave     rotary drying     soybean    

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Electromagnetic interference modeling and suppression techniques in variable-frequency drive systems

Le YANG, Shuo WANG, Jianghua FENG

《机械工程前沿（英文）》 2018年 第13卷 第3期   页码 329-353 doi: 10.1007/s11465-018-0466-1

摘要：

Electromagnetic interference (EMI) causes electromechanical damage to the motors and degrades the reliability of variable-frequency drive (VFD) systems. Unlike fundamental frequency components in motor drive systems, high-frequency EMI noise, coupled with the parasitic parameters of the trough system, are difficult to analyze and reduce. In this article, EMI modeling techniques for different function units in a VFD system, including induction motors, motor bearings, and rectifier-inverters, are reviewed and evaluated in terms of applied frequency range, model parameterization, and model accuracy. The EMI models for the motors are categorized based on modeling techniques and model topologies. Motor bearing and shaft models are also reviewed, and techniques that are used to eliminate bearing current are evaluated. Modeling techniques for conventional rectifier-inverter systems are also summarized. EMI noise suppression techniques, including passive filter, Wheatstone bridge balance, active filter, and optimized modulation, are reviewed and compared based on the VFD system models.

关键词： variable-frequency drive (VFD)     electromagnetic interference (EMI)     motor drive modeling     EMI noise suppression    

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DX挤扩灌注桩技术在铁路桥梁工程中的应用

张德华,王梦恕

《中国工程科学》 2009年 第11卷 第7期   页码 92-96

摘要：

DX桩是近年来新兴的一种变截面新桩型。是在钻孔灌注桩的基础上，使用专用挤扩设备在桩底和桩身挤扩成为支盘状，然后浇灌混凝土后形成的桩身、分承力盘和桩根共同承载的桩型。DX桩可较大幅度提高单桩承载力。试验表明单桩承载力比同等条件下的直孔灌注桩提高80 %以上。DX桩可在粘性土、粉土、砂土层、强风化岩、残积土中挤扩承力盘，也可在卵砾石层的上层面挤扩成盘，更适宜在粘性土、粉土或砂土交互分层的地基中使用。DX桩的桩身直径可为400～2 000 mm,桩长可达60多米。是一种值得推广应用的新桩型，已在高层建筑、公路桥

关键词： DX桩     旋挖挤扩灌注桩     承载力    

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Nonlinear sealing force of a seawater balance valve used in an 11000-meter manned submersible

《机械工程前沿（英文）》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0726-y

摘要： Balance valve is a core component of the 11000-meter manned submersible “struggle,” and its sealing performance is crucial and challenging when the maximum pressure difference is 118 MPa. The increasing sealing force improves the sealing performance and increases the system’s energy consumption at the same time. A hybrid analytical–numerical–experimental (ANE) model is proposed to obtain the minimum sealing force, ensuring no leakage at the valve port and reducing energy consumption as much as possible. The effects of roundness error, environmental pressure, and materials on the minimum sealing force are considered in the ANE model. The basic form of minimum sealing force equations is established, and the remaining unknown coefficients of the equations are obtained by the finite element method (FEM). The accuracy of the equation is evaluated by comparing the independent FEM data to the equation data. Results of the comparison show good agreement, and the difference between the independent FEM data and equation data is within 3% when the environmental pressure is 0–118 MPa. Finally, the minimum sealing force equation is applied in a balance valve to be experimented using a deep-sea simulation device. The balance valve designed through the minimum sealing force equation is leak-free in the experiment. Thus, the minimum sealing force equation is suitable for the ultrahigh pressure balance valve and has guiding significance for evaluating the sealing performance of ultrahigh pressure balance valves.

关键词： seawater balance valve     sealing performance     hybrid ANE model     FEM     minimum sealing force equation    

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Effectiveness analysis and optimum design of the rotary regenerator for thermophotovoltaic (TPV) system

Xi WU, Hong YE, Jianxiang WANG, Jie HE, Jian YANG

《能源前沿（英文）》 2012年 第6卷 第2期   页码 193-199 doi: 10.1007/s11708-012-0184-z

摘要： The influence of the period of rotation on the effectiveness of the thermophotovoltaic (TPV) rotary regenerator was theoretically and experimentally investigated. It was found that the deviations of the theoretical results from the experimental ones decrease with the increase of the period of rotation. To the TPV system of 10 kW combustion power, the deviation is 3.5% when the rotation period is 3 s; while the deviation decreases to 1.5% when the rotation period increases to 15 s. The deviation could be mainly attributed to the cold and hot fluids carryover loss which was not considered in the model. With a new model taking account of the carryover loss established, the predicted results were greatly improved. Based on the modified model, the influence of geometrical parameters of rotary regenerator on the effectiveness was analyzed for TPV systems of various combustion power. The results demonstrate that the effectiveness increases with the increase of the rotary regenerator diameter and height, while fluid carryover loss increases at the same time, which weakens the impact of geometrical parameters.

关键词： thermophotovoltaic (TPV) system     rotary regenerator     effectiveness     carryover loss    

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Artificial bee colony optimization for economic dispatch with valve point effect

Yacine LABBI,Djilani Ben ATTOUS,Belkacem MAHDAD

《能源前沿（英文）》 2014年 第8卷 第4期   页码 449-458 doi: 10.1007/s11708-014-0316-8

摘要： In recent years, various heuristic optimization methods have been proposed to solve economic dispatch (ED) problem in power systems. This paper presents the well-known power system ED problem solution considering valve-point effect by a new optimization algorithm called artificial bee colony (ABC). The proposed approach has been applied to various test systems with incremental fuel cost function, taking into account the valve-point effects. The results show that the proposed approach is efficient and robust when compared with other optimization algorithms reported in literature.

关键词： artificial bee colony (ABC) algorithm     economic dispatch (ED)     valve-point effect     optimization    

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Development of a novel two-stage proportional valve with a pilot digital flow distribution

Qiang GAO, Yuchuan ZHU, Changwen WU, Yulei JIANG

《机械工程前沿（英文）》 2021年 第16卷 第2期   页码 420-434 doi: 10.1007/s11465-020-0622-2

摘要： Pilot two-stage proportional valves are widely used in high-power hydraulic systems. For the purpose of improving the dynamic performance, reliability, and digitization of the traditional proportional valve, a novel two-stage proportional valve with a pilot digital flow distribution is proposed from the viewpoint of the dual nozzle-flapper valve’s working principle. In particular, the dual nozzle-flapper is decoupled by two high-speed on/off valves (HSVs). First, the working principle and mathematical model of the proposed valve are determined. Then, the influences of the control parameters (duty cycle and switching frequency) and structural parameters (fixed orifice’s diameter and main valve’s spring) on the main valve’s motion are analyzed on the basis of theory, simulation, and experiment. In addition, in optimizing the value of the fixed orifice’s diameter, a new design criterion that considers the maximum pressure sensitivity, flow controllability, and flow linearization is proposed to improve the balance between the effective displacement and the displacement fluctuation of the main valve. The new scheme is verified by simulations and experiments. Experimental results of the closed-loop displacement tracking have demonstrated that the delay time of the main valve is always within 3.5 ms under different working conditions, and the tracking error can be significantly reduced using the higher switching frequency. The amplitude–frequency experiments indicate that a ‒3 dB-frequency of the proposed valve can reach 9.5 Hz in the case of±50% full scale and 15 Hz in the case of 0%–50% full scale. The values can be further improved by increasing the flow rate of the pilot HSV.

关键词： two-stage proportional valve     digital flow distribution     high-speed on/off valve     position tracking characteristic     dynamic performance    

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标题 作者 时间 类型 操作

Design and analysis of a new high frequency double-servo direct drive rotary valve

Muzhi ZHU,Shengdun ZHAO,Jingxiang LI

期刊论文

Impact drive rotary precision actuator with piezoelectric bimorphs

ZHANG Hongzhuang, ZENG Ping, HUA Shunming, CHENG Guangming, YANG Zhigang

期刊论文

Multi-objective design optimization of a large-scale direct-drive permanent magnet generator for wind

Arash Hasssanpour ISFAHANI,Amirhossein Haji-Seyed BOROUJERDI,Saeed HASANZADEH

期刊论文

Overview of condition monitoring and operation control of electric power conversion systems in direct-drive

Shoudao HUANG, Xuan WU, Xiao LIU, Jian GAO, Yunze HE

期刊论文

Control of homogeneous charge compression ignition combustion in a two-cylinder gasoline direct injectionengine with negative valve overlap

WANG Zhi, WANG Jianxin, SHUAI Shijin, MA Qingjun, TIAN Guohong

期刊论文

交流伺服直驱式旋锻机的动力学理论研究

宋涛,赵升吨,闫观海,刘红宝

期刊论文

System construction of a four-side primary permanent-magnet linear motor drive mechanical press

Jintao LIANG, Zhengfeng MING, Peida LI

期刊论文

Novel piezoelectric pump with “E”-shaped valve found from sub-experiments

Jianhui ZHANG, Jun HUANG, Xiaoqi HU, Qixiao XI,

期刊论文

Soybean drying characteristics in microwave rotary dryer with forced convection

Ruifang WANG, Zhanyong LI, Yanhua LI, Jingsheng YE

期刊论文

Electromagnetic interference modeling and suppression techniques in variable-frequency drive systems

Le YANG, Shuo WANG, Jianghua FENG

期刊论文

DX挤扩灌注桩技术在铁路桥梁工程中的应用

张德华,王梦恕

期刊论文

Nonlinear sealing force of a seawater balance valve used in an 11000-meter manned submersible

期刊论文

Effectiveness analysis and optimum design of the rotary regenerator for thermophotovoltaic (TPV) system

Xi WU, Hong YE, Jianxiang WANG, Jie HE, Jian YANG

期刊论文

Artificial bee colony optimization for economic dispatch with valve point effect

Yacine LABBI,Djilani Ben ATTOUS,Belkacem MAHDAD

期刊论文

Development of a novel two-stage proportional valve with a pilot digital flow distribution

Qiang GAO, Yuchuan ZHU, Changwen WU, Yulei JIANG

期刊论文